A182 F91 Forged Pipe – High-Temperature & High-Pressure Alloy Steel Forgings

An A182 F91 forged pipe is a martensitic heat-resistant alloy steel forging that is uniquely engineered to operate for an extended period of time in high-temperature and high-pressure conditions. By using an optimized chemical composition and a strictly controlled heat treatment, F91 alloy steel forged pipes achieve great strength, resistance to creep, and structural stability which makes them the most popular materials, by far, in the thermal power plant and petrochemical industries.

Description

What Is A182 F91 Forged Pipe?

An A182 F91 forged pipe is a martensitic heat-resistant alloy steel forging that is uniquely engineered to operate for an extended period of time in high-temperature and high-pressure conditions. By using an optimized chemical composition and a strictly controlled heat treatment, F91 alloy steel forged pipes achieve great strength, resistance to creep, and structural stability which makes them the most popular materials, by far, in the thermal power plant and petrochemical industries.

Material Characteristics of A182 F91 Forged Pipe

Very Strong at High Temperatures & Resistant to Long-Term Creep

The A182 F91 forged pipe keeps almost all its mechanical strength even at a temperature of 600°C for continuous operation.

Long-term resistance to creep is what allows a very steady performance under a sustained load, something that is obviously necessary for supercritical and ultra-supercritical boilers.

The application examples are:

  • Main steam piping
  • Reheater piping
  • High-pressure header systems

Excellent Oxidation and Corrosion Resistance

With alloying elements such as 9% chromium, 1% molybdenum, vanadium, and niobium, F91 forged steel remains stable in:

High-temperature steam

Oxidizing media

Some corrosive environments

This reserves the material for high-pressure steam pipelines, hydrogen-rich systems, and refinery units.

High Toughness & Uninterrupted Mechanical Properties

The suggested heat treatment (1050°C normalizing + 760°C tempering) results in the formation of a finely tempered martensitic structure, which gives:

  • High tensile strength
  • Impact toughness
  • Long-term structural stability

Weldability & Heat Treatment Requirements

A182 F91 forged pipe is a weldable material to some extent, but it is very important that the welding procedures are strictly followed so that no cracks can appear.

Specifications that are recommended:

Preheating before welding

Cooling down to 150–200°C should be controlled

Post-weld heat treatment at 730–790°C

Root passes should be welded by GTAW/TIG method

This guarantees a stable microstructure and avoids the occurrence of brittle ‌fractures.

Industrial Applications of A182 F91 Forged Pipe

Power Generation Industry

This is the most dominant application.

A182 F91 forged pipe is extensively used in:

  • Supercritical & ultra-supercritical power plant boilers
  • Main steam lines
  • Hot reheat steam lines
  • High-pressure piping systems

It is a preferred material due to:

  • Long service life
  • Resistance to thermal fatigue
  • Low creep rate under high stress

Petrochemical Plants

F91 forged tubes and pipes perform reliably in systems requiring:

  • High temperature
  • Moderate corrosion resistance
  • Pressure stability

Typical applications include:

  • FCC units (Fluid Catalytic Cracking)
  • Hydrocracking units
  • High-pressure hydrogen piping
  • Chemical reactor piping

Other industries:

  • Refineries
  • Chemical processing
  • Heat exchangers
  • Pressure vessels and headers

Why Choose A182 F91 Forged Pipe?

✔ Designed for the most demanding high-temperature pipelines

✔ Outstanding creep strength and oxidation resistance

✔ Excellent toughness and fatigue resistance

✔ Proven reliability in power and petrochemical industries

✔ Suitable for supercritical and ultra-supercritical boilers

Available Sizes & Custom Forging Service

We supply customized A182 F91 forged pipes and forged tubes according to drawings and international standards:

  • ASTM A182 F91
  • ASME SA182 F91
  • DIN / EN / ASME / API requirements

Supply range:

  • OD: 50–600 mm
  • Wall thickness: as required
  • Length: custom cut or long-length sections
  • Other related products:
  • F91 forged flanges
  • F91 forged fittings
  • F91 forged elbows
  • F91 headers and manifolds

Conclusion

A182 F91 forged pipe is a premium-grade forged alloy steel material for long-term operation under severe temperature and pressure. Its combination of strength, creep resistance, oxidation resistance, and weldability makes it the first choice for supercritical power generation and demanding chemical processing applications.

If you need reliable F91 forged components, custom sizes, or technical support, our engineering team can provide material certificates, machining options, and complete quality assurance.